SILICA FUME APPLICATIONS

Silica Fume Applications: 5 Main Uses & 3 Specialty Fields

Silica fume is not one product for one job. The grade you need depends on your spec line, your service conditions and how you handle the material. Pick your field on the right — each page gives you the mechanism, the recommended grade, the dosage band and real mix data.

  • 12 stock grades, 85–98% SiO₂
  • 110,000 t annual capacity
  • ASTM C1240 & EN 13263 grades

What is silica fume used for?

Silica fume — also sold as microsilica or condensed silica fume — is an amorphous SiO₂ powder recovered from silicon and ferrosilicon furnace off-gas. It is used in five main fields:

  1. 1 High-strength and high-performance concrete

    5–12% of binder; raises 28-day compressive strength 15–25% and cuts permeability.

  2. 2 Refractory castables

    3–8%; forms mullite in situ above 1,200 °C and extends lining campaigns.

  3. 3 Shotcrete and tunnelling

    5–10%; lowers rebound and allows thicker single-pass layers.

  4. 4 Oil well cementing

    dosed per API Spec 10A programme; controls fluid loss and gas migration at HPHT.

  5. 5 UHPC and precast

    15–25%; the micro-filler that makes a 120–150 MPa matrix achievable.


Smaller volumes go into grouting, mass concrete, dry-mix repair mortars and insulation compounds. Choosing a grade: densified silica fume (500–700 kg/m³) for silo handling and dry-mix plants; undensified (200–350 kg/m³) where maximum reactivity matters. SiO₂ content, typically 85–98%, sets the pozzolanic ceiling.

Pick your field — get the grade, the dosage band and the mix data

Spec → Grade

Your tender says one thing. We ship the grade that answers it.

Click any grade to open its product page ★ Most specified grade for that application U = undensified · D = densified Grades shipped: 85U–99.9U, 85D–95D
Your spec / tender says…Use gradeWhy it works

“C80 concrete, w/c ≤ 0.35”

High-strength concretestrength class

Workhorse grade for C60–C100; holds slump with a PCE superplasticiser. Dosage: 8–12% of binder

“Rebound < 10%, 100 mm per pass”

Shotcrete & tunnellingwet-mix shotcrete

Raises cohesion, so thicker layers bond instead of rebounding. Dosage: 6–10% of binder

“Service temperature > 1,500 °C”

Refractory & castableshot-face duty

Low carbon and alkali keeps the hot-face matrix clean; zirconium grade for slag lines. Dosage: 3–8% in low-cement castables

“f′ck ≥ 120 MPa”

UHPCfibre-reinforced

Highest-purity densified grade for UHPC packing density; 94U where dry-mix blending is not used. Dosage: 15–25% of binder

“API Spec 10A / ISO 10426 slurry”

Oil well & geothermal cementwell cement slurry

Fluid-loss and gas-migration control; resists heat-strength decay in deep and geothermal wells. Dosage: 8–15% BWOC

“Steam-free curing, ≥ 80 MPa release”

PHC pipe pilespun pile

Early strength to demould without autoclave steam — less coal, less power, lower CO2. Dosage: 5–8% of binder

“Composite silicate coating base”

Insulation materialcoating base

Cost-efficient grade for the coating base; no need to pay for concrete-grade purity. Dosage: per coating formulation

“RCP < 1,000 coulombs, ASTM C1202”

Durabilitypermeability limit

Cuts chloride ingress ~10× versus plain OPC, taking RCP under the 1,000-coulomb line. Dosage: 7–10% of binder

“XS3 splash-zone exposure class”

Marine & coastalmarine exposure

Tighter matrix for chloride-heavy exposure; 95D where dust control matters more. Dosage: 8–12% of binder

“Chloride content < 0.1% Cl−”

Prestressed / reinforced steelcorrosion-critical
Low-chloride ★

Dedicated stream, batch-certified Cl− < 0.1%, protecting strand and rebar from pitting. Dosage: 7–10% of binder

“ASTM C1240 silica fume”

Material spec — Americasmaterial specification

Tested to C1240 for SiO2, LOI, moisture, 45 µm residue and strength activity index; per-batch COA by lot number. Documents: TDS + batch COA

“EN 13263-1 microsilica”

Material spec — EuropeEuropean designation

EN 13263-1 conformity documentation on request, including tighter LOI and chloride limits. Documents: EN 13263-1 conformity + COA

“JIS A 6207 silica fume”

Material spec — JapanJapanese designation

JIS A 6207 conformity documentation on request for Japan and Asia-Pacific tenders. Documents: JIS A 6207 conformity + COA

Spec line not listed? Send the tender document — engineers reply within 24 h with grade, dosage and cost impact.

Ask an Engineer →

Other SiO2 levels, acidic grades (pH 4–6), white and zirconium grades, and OEM packaging available against a confirmed specification. Every shipment carries a batch COA tied to its lot number.

How It Compares

Silica Fume vs Fly Ash, Slag & Metakaolin

All four are supplementary cementitious materials, but they solve different problems. If your spec is about strength and impermeability rather than heat control, silica fume is usually the answer.

Silica fumeFly ash (Class F)GGBS (slag)Metakaolin
Typical dosage5–12% of binder15–30%30–70%5–15%
Reaction speedFast — active by 7 dSlow — 28–90 dModerate, latent hydraulicFast
28 d strengthMarked gain when used with a superplasticiser at low W/BLower early, higher ultimateLower early, higher ultimateSimilar order of gain to silica fume
Chloride resistanceVery low chloride diffusivityGoodGoodVery good
Heat of hydrationSlightly higher early heatLower — widely used for mass poursLower — widely used for mass poursSlightly higher early heat
ColourGrey to light greyGreyOff-whiteWhite to off-white
Best used forC60+, marine, UHPC, refractories, oil wellMass concrete, heat controlMass concrete, sulfate resistanceWhite architectural concrete

Figures are typical ranges for preliminary guidance only — your mix design governs. Send us the target strength, exposure class and ambient conditions and we will size the replacement rate for you.

More Specialty Uses

Three More Fields We Supply

Full depth pages coming — ask anything now

Grouting

Grouting & Post-Tension Ducts

Zero-bleed encapsulation of tendons and anchors — sub-micron packing seals bleeding channels in fluid grouts.

92U 94U 6–10%
Mass Concrete

Mass Concrete & Infrastructure

Dams, metro civils, foundations — tens of tons per pour with thermal control and silo-friendly logistics.

90D 5–8%
Dry-Mix & Repair

Dry-Mix Mortars & Repair

Segregation-free silo and bag storage for months — densified granules blend evenly in dry-mix plants.

92D 3–6%

11,000+ t

Annual Capacity

12 Grades

Undensified & Densified · 85–99.9% SiO2

ISO 9001

2015 Certified Quality Management

86+ Countries

Shipping Available · Est. 2008

Ewende stands as a trusted and reputable professional silicon powder factory, committed to delivering top-notch quality products tailored to meet the specific requirements of our valued customers. We pride ourselves on our ability to provide an extensive range of silicon powder specifications, all designed to cater to the diverse and evolving needs of various industries and applications. Whether you require silicon powder for cutting-edge technological advancements or traditional manufacturing processes, Ewende has you covered.

We encourage you to get in touch with us, as our friendly and knowledgeable team is ready to assist you. At Ewende, your satisfaction is our priority, and we look forward to collaborating with you to deliver the highest quality silicon powder solutions for your specific application requirements. Don’t hesitate to reach out to us today to discuss your needs and discover how we can support your success.

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All-Grade Price List, Within 24 Hours

One form, twelve grades. A sales engineer replies with the full FOB price list + freight to your port — or just the grades you mark.

  • ✔Full 12-grade price list as PDF
  • ✔Free samples of the grades you shortlist
  • ✔Engineer helps you pick if you're between grades
🔒 Data stays with us ⚡ Avg. reply 6h 🎁 Free samples